Pallet Flow Racking

Before investing in a pallet flow racking system, it’s essential to understand its mechanics and advantages. At its core, the system is designed to move pallets automatically from the loading side to the picking aisle using a set of inclined rollers or tracks. The result is seamless, low-touch movement of inventory within the warehouse.

A High-Density Storage System Powered by Gravity

The fundamental concept behind pallet flow systems is the force of gravity. Each pallet load enters from the rear of the system and progresses toward the front as previous loads are removed. This slightly inclined configuration eliminates the need for powered movement, making it energy-efficient and ideal for high-density pallet flow configurations. It allows storage up to 20+ pallets deep, depending on the setup.

FIFO (First-In, First-Out) for Smarter Inventory Rotation

A key benefit of the pallet flow rack system is its adherence to the FIFO (First-In, First-Out) method. This is particularly useful for companies managing perishable goods, sensitive production batches, or items with expiration dates. Inventory rotation is automatic and controlled, improving traceability and reducing product loss.

Flow Rails and Rollers for Smooth Pallet Movement

Each lane is equipped with flow rails, roller tracks, or wheels or rollers that support pallet movement. These components ensure smooth transitions during loading and unloading, even for heavy-duty items. Optional brake mechanisms or speed controllers can be added to further control the speed of descent and maintain safety in deep lane installations.

By combining performance-driven design with industrial-grade components, pallet flow racking brings both strategic and operational benefits. At Pedlex, our focus is on creating tailored storage solutions that prioritize durability, flow consistency, and total space utilization.

Maximize Storage Density with a High-Density System

Pallet flow racking is engineered to maximize space. By reducing the number of aisles and stacking pallets in high-density lanes, you significantly increase your storage capacity. This system is ideal for businesses looking to optimize their available storage space without expanding their footprint.

Speed and Precision in Order Picking and Pallet Handling

The design reduces travel time for forklifts and reach trucks, since pallets are automatically fed to the picking position. This accelerates order picking, lowers labor costs, and reduces congestion in dispatch areas. The system allows for more precise and efficient material handling, especially in dynamic flow operations. It’s a strong alternative to drive in pallet racking in operations where stock rotation and SKU visibility matter.

Advanced Components: Inclined Rails and Full-Width Rollers

Our gravity flow solutions are equipped with full-width rollers, reinforced rails, and roller pallet flow technology to support various load types. Speed controllers and integrated brakes provide extra security for case picking or large pallet loads, even in environments requiring high throughput.

Compatible with Various Pallet Types and SKUs

Whether handling plastic pallets, carton flow boxes, or mixed SKUs, our systems adapt seamlessly to most material handling equipment. For warehouses where selectivity is less critical, push back pallet racking may also complement a pallet flow installation in dedicated zones.